Liquid crystal monomer compound and polymer obtained therefrom

ABSTRACT

Disclosed is a liquid crystal monomer compound represented by formula (1):    &lt;IMAGE&gt;  (1)  wherein n is an integer of from 2 to 18, X is direct bond, -(C=O)-O-, -(C=O)-NH- or -N=N-, R1 is hydrogen or a lower alkyl group, and R2 is hydrogen, a cyano group or a methoxy group, as well as a liquid crystal polymer derived therefrom.

FIELD OF THE INVENTION

The present invention relates to a novel liquid crystal monomer compound and a liquid crystal polymer obtained therefrom.

BACKGROUND OF THE INVENTION

Various polymers having liquid crystal characteristics have already been developed. Such polymers generally have the mesogen group represented by formula: ##STR2## wherein X represents a direct bond, --(C═O)--O--, --(C═O)--NH-- or --N═N--, R represents hydrogen, cyano group or methoxy group;

present in the polymer backbone (main chain type liquid crystal polymer) or in the side chain (side chain type liquid crystal polymer).

Although the mesogen group shown above is introduced into the polymer via various bonds (e.g. ester bond), few polymers having urethane bond have been reported.

In the main chain type liquid crystal polymer having a higher molecular weight, hydrogen bond characteristics of the urethane bond are considered to serve to bend the terminal of the molecule, whereby reducing the interaction of the mesogen group. Similar tendency is suspected also in the cases of side chain type liquid crystal polymers. Therefore, there are few studies on liquid crystal polymers having urethane bonds in their side chains.

SUMMARY OF THE INVENTION

An objective of the present invention is to provide a side chain type liquid crystal polymer having urethane bonds in the polymer backbone as well as to provide monomer compounds to form such polymers. A liquid crystal polymer having (meth)acrylic main chain and acyl urethane bonds in their side chains is a novel compound.

Accordingly, the present invention provides a liquid crystal monomer compound represented by formula (1): ##STR3## wherein n is an integer of from 2 to 18, X is direct bond, --(C═O)--O--, --(C═O)--NH-- or --N═N--, R¹ is hydrogen or a lower alkyl group, and R² is hydrogen, a cyano group or a methoxy group.

The present invention also provides a liquid crystal polymer represented by the formula (2): ##STR4## wherein m is an integer of 2 or more, n, X, R¹ and R² are the as mentioned above, as well as a liquid crystal polymer obtained by polymerizing one or more of the liquid crystal monomer compounds represented by formula (1).

DETAILED DESCRIPTION OF THE INVENTION

The monomer compound (1) according to the present invention may be easily synthesized at a high yield by reacting an alkanoyl isocyanate represented by formula (3): ##STR5## wherein R¹ is as defined above, with an active hydrogen containing compound having a mesogen group represented by formula (4): ##STR6## wherein n, X and R² are defined as above.

The alkanoyl isocyanate (1) has already been provided by the present inventors, and detailed in Japanese Kokai Publication Sho 60(1985)-115557 (corresponding U.S. Pat. No. 4,925,982) and the like. R¹ in the alkanoyl isocyanate is hydrogen or a lower alkyl group (preferably having 1 to 4 carbon atoms), with hydrogen and a methyl group being preferred.

The active hydrogen containing compound (4) having mesogen group employed in the present invention is known per se. Generally, the compound (4) can be obtained readily by reaction a biphenyl compound with a compound represented by Y(CH₂)_(n) Z (wherein Y and Z, same or different, are a halogen atom or an OH group, n=2 to 18), for example α-halogeno-ω-hydroxyalkane, α,ω-dihalogenoalkane or α,ω-dihydroxyalkane (e.g. 2-chloro-1-ethanol).

The reaction between the alkanoyl isocyanate (3) and the active hydrogen compound (4) may be conducted at a temperature of -20° to 100° C. in an inert solvent. An amount ratio of the compound (3) to the compound (4) may be one equivalent of the compound (3) to 0.5 to 1 equivalent of compound (4). The compound obtained was subjected to a standard work up and then purified by, for example, recrystallization. Generally, the: obtained product is solid, thus, it is suitable to be recrystallized.

The inert solvents employed in the reaction include aliphatic hydrocarbons such as pentane and hexane; aromatic hydrocarbons such as benzene, toluene and xylene; alicyclic hydrocarbons such as cyclohexane and cyclopentane; halogenated hydrocarbons such as chloroform, dichloromethane, dichlorobenzene and bromobenzene; ketones such as acetone, methyl ethyl ketone and cyclohexanone; esters such as ethyl acetate and butyl acetate; ethers such as diethyl ether, dioxane, diisopropyl ether, THF (tetrahydrofuran), anisole and diphenyl ether; nitriles such as acetonitrile and benzonitrile; amides such as dimethylformamide N-methylpyrrolidone; nitrobenzene; dimethyisulfoxide. The solvent may be selected in view of the solubility of the reactants.

The obtained compound may be polymerized independently by conventional methods such as radical polymerization, or copolymerized using 2 or more monomers, whereby yielding a polymer. The polymerization may be conducted at a temperature of 0° to 150° C. in an inert solvent as listed above in the presence of a polymerization initiator. The polymerization initiator includes an azo initiator such as 2,2'-azobisisobutylonitrile (AIBN) and 2,2'-azobis(2,4-dimethyivaleronitrile); a peroxide initiator such as benzoyl peroxide, di-t-butyl peroxide and t-butyl perbenzoate; and a photopolymerization initiator, such as benzophenone, acetophenone and benzoin.

When liquid crystal characteristics of the polymers obtained as described above has been examined, thermotropic liquid crystal characteristics are found in spite of the presence of the urethane bonds. The liquid crystal monomer compounds according to the present invention may also be employed as a useful reactant for the polymers described above. It is, of course, that the monomer compounds themselves can be used in other applications.

The polymers obtained according to the present invention can be processed and formed into various shapes, such as films, fibers and thin films, in addition to being used as the material for the liquid crystals. They may also be modified widely by employing general modification methods in the field of polymers, such as copolymerization, blending and alloy formation.

EXAMPLES

The present invention is further described in the following examples, which are not intended to limit the present invention.

Reference Example 1

Synthesis of 4-hydroxy-4'-methoxybiphenyl (EBm) from 4,4'-dihydroxybiphenyl

120 ml of water and sodium hydroxide (14.00 g, 0.35 mol) were placed in a conical flask and dissolved. 4,4'-Dihydroxybiphenyl (28.00 g, 0.15 mol) was then added and heated to reflux for 2 hours with stirring using a condenser. Dimethyl sulfate (14.5 ml, 0.15 mol) was added dropwise over about 40 minutes. After addition, the mixture was heated while stirring for 2 hours, and then allowed to cool and filtrated. The filter cake was transferred into 700 ml of water, which was then heated to boiling temperature, and filtrated while still keeping warm. The filtrate was kept at 70° C., and 20% hydrochloric acid was added. White precipitation: formed was washed extensively. Recrystallization from ethanol yielded 4'-methoxy-4-hydroxybiphenyl (13.17 g, Yield: 48.0%).

Reference Example 2

Synthesis of 4'-methoxy-4-hydroxyethoxybiphenyl from 4'-methoxy-4-hydroxybiphenyl

4'-Methoxy-4-hydroxybiphenyl (24.08 g, 0.123 mol) was dissolved in ethanol (180 ml), and aqueous solution (36 ml) of potassium hydroxide (8.36 g, 0.141 mol) was added and heated to reflux for 1 hour. 2-Chloro-1-ethanol (11.96 g, 0.149 mol) was added dropwise over about 30 minutes, and the mixture was heated while stirring at reflux for 23 hours. After the reaction was completed, 180 ml of water was added and ethanol was distilled off. White precipitation formed was filtrated and washed successively with 5% warm aqueous solution of KOH and water, and then dried. Recrystallization from ethanol yielded 4-[2-(N-methacryloyl)carbamoyloxyethoxy]biphenyl.

Reference Examples 3 to 7

The compounds listed below were synthesized similarly as in Reference Examples 1 or 2.

Reference Example 3: 4-hydroxyhexyloxy-4-methoxybiphenyl (HBm)

Reference Example 4: 4-hydroxyethoxybiphenyl (EB)

Reference Example 5: 4-hydroxyhexyloxybiphenyl (HB)

Reference Example 6: 4-hydroxyethoxyazobenzene (EA)

Reference Example 7: 4-hydroxyhexyloxyazobenzene (HA)

In Reference Example 3, 6-chloro-1-hexanol was employed instead of 2-chloro-1-ethanol employed in Reference Example 2, and 4-hydroxybiphenyl was employed in Reference Example 4 instead of 4'-methoxy-4-hydroxybiphenyl employed in Reference example 2. 4-Hydroxybiphenyl and 6-chloro-1-hexanol were employed in Reference Example 5 instead of 4'-methoxy-4-hydroxybiphenyl and 2-chloro-1-ethanol employed in Reference Example 2, respectively. In Reference Examples 6 and 7, azobenzene compounds were: employed instead of biphenyl compounds employed in Reference Examples 4 and 5. Characteristics, melting points and yields of the compounds synthesized are shown in Table 1.

                  TABLE 1                                                          ______________________________________                                                                             Melting                                    Reference                                                                              Com-                        point  Yield                               example pound   n     x       R.sup.2                                                                              (°C.)                                                                          (%)                                 ______________________________________                                         2       EBm     2     Direct  OCH.sub.3                                                                            179.1  52.1                                                      bond                                                     3       HBm     6     Direct  OCH.sub.3                                                                            153.5  54.1                                                      bond                                                     4       EB      2     Direct  H     123.5  77.5                                                      bond                                                     5       HB      6     Direct  H      94.0  55.8                                                      bond          and                                                                            105.9                                      6       EA      2     --N═N--                                                                            H     104.5  79.1                                7       HA      6     --N═N--                                                                            H      89.3  40.2                                ______________________________________                                    

Example 1

EB (1.00 g, 4.7×10⁻³ mol) was dissolved in 50 ml of tetrahydrofuran and methacryloyl isocyanate (0.56 g, 5.0×10⁻³ mol) was added while cooling to 0° C., and the mixture was stirred for 24 hours. The reaction mixture was poured into 300 ml of water, and the precipitation formed was filtrated and dried. Recrystallization from warm methanol at 40° C. yielded 4-[2-(N-methacryloyl)carbamoyloxyethoxy] biphenyl.

Examples 2 to 6

Except for using HB, EBm, HBm, EA and HA instead of EB employed in Example 1, similar procedure was conducted to obtain the compounds listed below.

UEB: 4-[2-(N-methacryloyl)carbamoyloxyethoxy]biphenyl

UHB: 4-[6-(N-methacryloyl)carbamoyloxyhexyloxy]biphenyl

UEBm: 4-[2-(N-methacryloyl)carbamoyloxyethoxy]-4'-methoxybiphenyl

UHBm: 4-[6-(N-methacryloyl)carbamoyloxyhexyloxy]-4'-methoxybiphenyl

UEA: 4-[2-(N-methacryloyl)carbamoyloxyethoxy]azobenzene

UHA: 4-[6-(N-methacryloyl)carbamoyloxyhexyloxy]azobenzene

Yields (amounts and rates) and melting points of the compounds obtained are shown in Table 2. Elemental analysis was conducted and the results are shown in Table 3.

                                      TABLE 2                                      __________________________________________________________________________             Reaction                 (I)                                               Com-                                                                               condition                        Melting                               Exam-                                                                              pound                                                                              (III)    (IV)     Temp.                                                                              Time                                                                              Yield                                                                              Yield                                                                              point                                 ple (I) n × R.sup.2 g/mol                                                                 R.sup.1 g/mol                                                                           °C.                                                                         h  g   %   °C.                            __________________________________________________________________________     1   UEB 2-H      CH.sub.3 0   24 3.77                                                                               49.2                                                                               154.7                                         5.05/2.36 × 10.sup.-2                                                             3.69/2.42 × 10.sup.-2                                   2   UHB 6-H      CH.sub.3 0   24 4.11                                                                               60.2                                                                                84.3                                         4.84/1.79 × 10.sup.-2                                                             2.28/2.05 × 10.sup.-2                                   3   UEBm                                                                               2-OCH.sub.3                                                                             CH.sub.3 0   24 3.36                                                                               43.9                                                                               162.4                                         5.26/2.15 × 10.sup.-2                                                             2.63/2.37 × 10.sup.-2                                   4   UHBm                                                                               6-OCH.sub.3                                                                             CH.sub.3 0   24 4.44                                                                               49.4                                                                               129.4                                         6.56/2.18 × 10.sup.-2                                                             2.89/2.60 × 10.sup.-2                                   5   UEA 2 N═N H                                                                             CH.sub.3 0   24 6.79                                                                               46.4                                                                               152.7                                         10.02/4.14                                                                              5.04/4.53 × 10.sup.-2                                   6   UHA 6 N═N H                                                                             CH.sub.3 0   24 11.22                                                                              81.8                                                                               114.2                                         10.01/3.35 × 10.sup.-2                                                            4.18/3.76 × 10.sup.-2                                   __________________________________________________________________________

                                      TABLE 3                                      __________________________________________________________________________                Value of elemental                                                  Example    analysis   Calculated value                                                                          Chemical                                      No.  Compound                                                                             C   H  N   C   H  N   structure                                     __________________________________________________________________________     1    UEB   70.03                                                                              5.88                                                                              4.20                                                                               70.14                                                                              5.89                                                                              4.31                                                                               C.sub.19 H.sub.19 NO.sub.4                    2    UHB   72.53                                                                              7.36                                                                              3.59                                                                               72.42                                                                              7.13                                                                              3.67                                                                               C.sub.23 H.sub.27 NO.sub.4                    3    UEBm  67.71                                                                              6.04                                                                              3.86                                                                               67.59                                                                              5.96                                                                              3.94                                                                               C.sub.20 H.sub.21 NO.sub.5                    4    UHBm  70.14                                                                              7.05                                                                              3.33                                                                               70.05                                                                              7.10                                                                              3.40                                                                               C.sub.20 H.sub.29 NO.sub.5                    5    UEA   64.42                                                                              5.57                                                                              11.90                                                                              64.58                                                                              5.42                                                                              11.89                                                                              C.sub.19 H.sub.19 N.sub.3 O.sub.4             6    UHA   67.12                                                                              6.48                                                                              10.36                                                                              67.46                                                                              6.55                                                                              10.26                                                                              C.sub.23 H.sub.27 N.sub.3 O.sub.4             __________________________________________________________________________

Example 7

UEB (1.0 g, 3.0×10⁻³ mol) and azobisisobutyronitrile (0.02 g, -1.22×10⁻⁴ mol) were dissolved in 1,4-dioxane and polymerization was conducted for 24 hours at 60° C. under argon atmosphere. Then, the reaction mixture was poured into methanol, filtrated to obtain polymer PUEB.

Examples 8 to 12

Except for using UHB, UEB, UHBm, UEA and UHA instead of UEB employed in Example 7, similar procedure was conducted to obtain polymers, whose molecular weights (Mw and Mn) and P (Mw/Mn) are shown in Table 4.

                  TABLE 4                                                          ______________________________________                                         Example   Polymer  Mn         Mw    P                                          ______________________________________                                          7        PUEB     5500        8500 1.55                                        8        PUHB     12500      18000 1.44                                        9        PUEBm    3600        6500 1.81                                       10        PUHBm    6000        7700 1.28                                       11        PUEA     9000       12200 1.36                                       12        PUHA     7600       11500 1.51                                       ______________________________________                                    

Example 13

Polymer PUHB thus obtained was examined by DSC and polarization microscope for its thermodynamic properties and liquid crystal characteristics. As a result, the melting point of the polymer during the course of heating (Tm) and the isotropic fluidization phase transition temperature (Ti) were revealed to be 97.1° C. and 126.6° C., respectively. Examination by a wide angle X-ray diffractometry at room temperature revealed diffraction peaks at 28Θ=7.60°, 19.82° and 23.60°, indicating that the polymer had a high performance as a liquid crystal.

Examples 14 to 18

Similarly to Example 13, the physical parameters of the polymers obtained in Examples 7 and 9 to 12 were examined, and the results are shown in Table 5.

                  TABLE 5                                                          ______________________________________                                                         Phase                                                                          transition       Transition                                                    temperature      enthalpy                                                      (°C.)     (J/g)                                         Example                                                                               Polymer  Tm         Ti    ΔHM                                                                              ΔHi                             ______________________________________                                         13     PUEB                136.4         19.54                                 14     PUHB      97.1      126.6 8.25    25.45                                 15     PUEBm    139.7      156.6 10.70   33.15                                 16     PUHBm               136.3                                               17     PUEA     128.7      140.3 7.7      4.13                                 18     PUHA                (126.7)       44.58                                 ______________________________________                                     

What is claimed is:
 1. A liquid crystal monomer compound represented by formula (1): ##STR7## wherein n is an integer of from 2 to 18, X is direct bond, --(C═O)--O--, --(C═O)--NH-- or --N═N--, R¹ is hydrogen or a lower alkyl group, and R² is hydrogen, a cyano group or a methoxy group.
 2. A liquid crystal monomer according to claim 1 wherein X is direct bond or --N═N--, R¹ is methyl, R² is hydrogen, a cyano group or a methoxy group.
 3. A liquid crystal monomer according to claim 1 wherein R¹ is a hydrogen atom or a methyl group.
 4. A liquid crystal monomer according to claim 1 being 4-[2-(N-methacryloyl)carbamoyloxyethoxy] biphenyl.
 5. A liquid crystal monomer according to claim 1 being 4-[6-(N-methacryloyl)carbamoyloxyhexyloxy] biphenyl.
 6. A liquid crystal monomer according to claim 1 being 4-[2-(N-methacryloyl)carbamoyloxyethoxy]-4'-methoxy biphenyl.
 7. A liquid crystal monomer according to claim 1 being 4-[6-(N-methacryloyl)carbamoyloxyhexyloxy]-4'-methoxy biphenyl.
 8. A liquid crystal monomer according to claim 1 being 4-[2-(N-methacryloyl)carbamoyloxyethoxy]azobenzene.
 9. A liquid crystal monomer according to claim 1 being 4-[6-(N-methacryloyl)carbamoyloxyhexyloxy]azobenzene. 